Made in the USA

Dock Safety Gates Aren’t Just for Loading Docks

Fall protection was a hot topic throughout 2017. Loading docks and other elevated work areas are the number one site for workplace-related accidents for the second year in a row, according to Safety & Health Magazine.

In the past year, the Occupational Safety and Health Administration (OSHA) has also made the decision to increase requirements for loading dock safety equipment. With new regulations and loading docks built in record time, it’s hard to look past the receiving area when looking for ways to beef up your fall protection. This article serves the purpose of examining the loading dock and other, often overlooked spaces that can benefit from the addition of gates, barriers, and other safety products.

Superior in-plant protection for equipment and machinery

In-plant Safety Barrier
DG20 in-use as in-plant barrier

Using fall protection and barrier products as safety measures for in-plant protection can quickly create safe zones for protecting workers and infrastructure. Wrapping corners, blocking access to expensive machinery, and guarding electrical equipment are just a few of the ways US Netting has helped our clients make their facilities safe.

Now that the rules have changed, we must also review what other solutions are available on the market and what competitors have done--or not done--to up their game when it comes to barrier technology.

Dock Safety Gates and Stopping Power

Other manufacturers claim to have higher stopping power, with durability ratings derived from perfect conditions that aren’t always realistic. Keep in mind the level of difficulty in performing an accurate test of stopping power. A barrier’s stopping power varies widely depending on the size, direction, weight, speed, or rigidness of the object impacting that barrier. The manner and location in which a collision occurs can also skew testing results.

"In mechanics, an impact is a high force or shock applied over a short time frame when two or more objects collide. Such a force or acceleration usually has a greater effect than a lower force applied over a proportionally longer period. " - source: Wikipedia

Because our products go in a wide variety of plant environments, US Netting puts its loading dock safety nets and gates through the paces of taking hits from all angles. We rammed, pulled, pushed, and smashed our products. These tests were conducted to ensure that our products will hold up to a plethora of conditions--not just the perfect circumstances our competitors test in--and that they meet our strict standards for strength and durability. We iterated on the components of each of our barriers to ensure that they outperform the competition when put to the test.

Stopping Bar Graph
Figure A: Competitive Analysis for 10,000lb. Forklift

Barrier strength is commonly shown as the amount of kinetic energy the product can absorb. The energy calculations are shown on the graph (figure B)* (using joules) with intersecting points of vehicle weight and speed. The goal of the graph is to convey the impact a gate can take while sustaining minimal damage.

It is imperative to understand that any impact on a safety apparatus warrants an adequate inspection and review by a safety professional before putting it back on the job. The impact chart used by this manufacturer does not show you what would happen if all of that mass were to impact a single point of the system, for instance, a single bollard. In fact, live testing footage or results are rarely shown. How far the barrier allows the impacting object to continue its trajectory needs to also be considered. Failure to account for the elasticity can lead to damaged equipment, regardless of the barrier in place.

Kinetic Energy Graph
Figure B: Kinetic Energy Graph

American-made quality

We believe that the USA-made construction paired with our constant drive to improve and exceed standards allows us to keep advancing our products. Our ability to custom fabricate allows us to solve almost any issue in regard to barrier protection.

An example of a client that took advantage of our findings is Oscar Winski Company. Daniel Fay, the Environmental, Health, and Safety Director at Oscar Winski Company writes about our Defender Gate™ Barrier Gate, “Nothing out there compares to it, regarding effectiveness and ease of operation.”

Alternative Uses for our Dock Safety Barriers

US Netting dock safety solutions aren't just limited to use in the loading dock. These products provide an impenetrable barrier to warehouse applications in which access control is necessary. Popular practices for loading dock gates and nets include machine guarding, securing an opening, marking restricted areas, blocking access, and more. Often, machine or equipment guards are referred to as in-plant safety barriers. In-plant safety barriers provide a much-needed boost in protection from slips, falls, and accidental run-away fork trucks.

Tighten Net Straps
Machine Guarding with Defender Nets

Machine guarding is beneficial because it keeps personnel safe, which is a top priority in the workplace. Leaving equipment unguarded or restricted areas open can lead to injury to personnel and damage to the facility. When installed correctly, our products prevent accidents and safeguard from fines and lawsuits that may follow.

Opening of Machine with Netting
Machine Guarding with Defender Nets

Two qualities that assist US Netting safety solutions in mitigating these accidents are their ease of installation and their simple operation. Our products do not have any recoil; other products on the market do, posing a threat of injury to workers during normal operation.

Our products exceed current market offerings in both stopping strength and durability. Toughness coupled with ease of operation and installation makes our products stand out. We provide robust safety solutions that integrate into workflows without impeding work areas and in some cases take up little to no space.

Other common places that you will find US Netting safety solutions are on mezzanines and openings that are elevated above shop operation. For any employee high up on a platform with the imminent danger of a fall, a safety barrier, guardrail, gate, or net can be the key ingredient to avoiding injury or death.

Defender Gate™ 20 used as entry barrier
DG20 as an Entry Barrier

The US Netting lineup of safety equipment aims to push the envelope of in-plant safety by providing a large variety of safety equipment and custom fabricated solutions to make facilities and employees safer. If you have questions about what we can do to assist in making your specific application safer send us an email at [email protected] or feel free to call our experienced sales representatives at 1-800-331-2973.

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Questions? Comments? Ready to order your next custom net? Contact us for help via email ([email protected]) or call us at 1-800-331-2973 and we will be happy to assist you.

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